How We Built a Line-Following Robot (and Blew Up 3 Arduinos Doing It)

Why a Line-Following Robot?

If you're learning to code or diving into robotics, someone will eventually say:

“Start by building a line-following robot. It’s simple!”

Spoiler: it's only simple after you blow up three boards, stay up for nights, and rewire more circuits than NASA.

We were just a bunch of students with coding experience—and absolutely no clue how hardware works. But this chaos turned into one of the most fun (and painful) experiences of our lives.

Stylized cyberpunk-themed photograph of a custom Arduino line-following robot with multiple IR senso
Stylized cyberpunk-themed photograph of a custom Arduino line-following robot with multiple IR senso

First Attempt: Spaghetti Wiring and Pure Panic

We started with nothing but hope and Google.

  • Wiring looked like a bowl of noodles

  • Triple-checking every jumper like we were defusing a bomb

  • Motors finally spun we screamed

Then we added sensors…
Everything died.
Cue internal screaming.

After days of trial and error (and ChatGPT sessions), we finally got them working. Then came the power struggle…

The Battery Bomb & Uno Massacre

Close-up of an Arduino board with wires, glowing red light, and smoke rising as it burns out.
Close-up of an Arduino board with wires, glowing red light, and smoke rising as it burns out.

We added a fourth battery. Suddenly, the bot sped up it worked!
Until the next day…
Nothing.

  • Uno #1: Fried by overvoltage

  • Uno #2: Died mysteriously (probably trauma)

  • Shield: Partially melted

  • Uno #3: Survived… for now

Lesson: Don’t overpower your Arduino. Or your hopes.

Lithium batteries and L298N motor driver module wired for powering an Arduino-based robot
Lithium batteries and L298N motor driver module wired for powering an Arduino-based robot

Learning how to structure clean Arduino code really helped:- here’s my step-by-step guide on coding Arduino

The Night Before the Competition

Yellow-wheeled robot car with Arduino and wires mounted, successfully following a black line on pape
Yellow-wheeled robot car with Arduino and wires mounted, successfully following a black line on pape

We had:

  • One last Uno

  • No shield

  • A sad little breadboard

  • And zero backup plans

We literally built our final bot using a breadboard instead of a motor

shield. It looked bad but it worked.

We qualified for Round 2.
Boom. Small win.

Round 2 Twist: Obstacle Avoidance

Then came the curveball obstacle detection using ultrasonic sensors.

We had none.
No code.
No clue.

But shoutout to the teams that didn’t qualify they lent us their components. Like actual angels.

We had 1.5 hours to:

And somehow, we pulled it off.
Our bot made it through one obstacle. That was enough to enter the race for 3rd place.

The Final Upgrade: Redemption Arc

DIY Arduino-based line-following robot successfully moving along a track with a clenched fist in cel
DIY Arduino-based line-following robot successfully moving along a track with a clenched fist in cel

With 1 day left, we went full on DIY superheroes:

  • Used 3 batteries to stay under 12V max

  • Mounted a servo motor to give the ultrasonic sensor a 270° sweep

  • Fixed our code no more spaghetti logic

  • Stayed up all night (again) testing

This time, nothing exploded.
We were ready.

Competition Day: The Comeback

Our bot:

  • Launched at full speed

  • Followed the line accurately

  • Avoided all obstacles

  • Completed the course like a champ

And the results?

We won 3rd place.

Not because we were perfect.
But because we were stubborn.

What We Learned

  • Circuits hate assumptions. Never guess voltage limits.

  • Sensors are drama queens. Treat them with respect.

  • Power management matters. More voltage ≠ better performance.

  • Teamwork > tutorials. Shoutout to everyone who helped.

  • And yes… learning actually happens in the chaos.

Oh, and I almost blew up my laptop.

Just the USB ports, don’t worry they’re fine now. Probably.

Final Thoughts

If you're thinking of building your first robot, do it.

You’ll mess up. You’ll laugh. You might cry.
But the moment something finally works, it all becomes worth it.

“Sometimes, it’s not just about learning.
It’s about living in the moment
With your stupid friends, doing stupid things…
And building something unforgettable.”

Final version of a DIY Arduino line-following robot with multiple IR sensors and an ultrasonic senso
Final version of a DIY Arduino line-following robot with multiple IR sensors and an ultrasonic senso

Ready to Build Your Own Line-Following Robot?
Don’t just read about it—try it yourself! Grab an Arduino, a few sensors, and start experimenting. You’ll make mistakes (we burned 3 boards ), but that’s where the real learning happens.

👉 Start your first robotics project today and share your journey with us by leaving a review!

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